Heating Jacket for ALD &ALE

Welcome to our homepage, where you can find the ideal solution for heating the incoming and outgoing fine pipes, as well as the chamber body for ALD & ALE, to temperatures exceeding 200°C. Our heating jacket provides a straightforward, safe, and precise way to heat your pipes.

Why Choose Our Heating Jacket?

• 🛠️ Ease of Use: Our heating jacket is designed for easy attachment and detachment, making pipe installation and maintenance tasks smooth and efficient.

• 🧩 Customizable: It is designed to accommodate various shapes and can be customized to fit different sizes.

Applications: Thin Film Equipment (CVD, PVD, ALD, Etcher, ALE, etc.)

If you are in search of a heating jacket capable of high-temperature heating above 200°C, you’ve come to the right place. Our heating jacket offers high-quality and high-efficiency heating, contributing to the optimization of your operations.

Cutting-Edge Insulation Material Processing Service: Precision and Versatility

At our facility, we specialize in precision cutting services for a wide variety of insulation materials. Our expertise extends to unconventional materials such as glass fiber (wool), melamine sponge, special elastomers, and other non-standard substances that aren’t commonly associated with the general apparel industry.

To accomplish this, we employ cutting-edge technology, including state-of-the-art automatic cutting machines and laser cutting systems, to efficiently and accurately process these unique materials.

But our services don’t stop at cutting. We also offer comprehensive sewing solutions tailored to your specific needs. Our capabilities encompass handling complex shapes, intricate precision cutting, large-scale production, and small-batch, diversified product requirements. If you provide us with CAD data, we can further expedite your projects, ensuring short lead times for all your customization needs.

Integrated Manufacturing Expertise: Precision Fabrication and Technical Expertise

Our proficiency in merging sewing and electronics technologies serves as your gateway to precision crafting specialized materials. We excel in cutting flame-resistant and heat-resistant fabrics, like glass cloth and glass felt, employing cutting-edge machinery such as automatic cutting systems and laser cutting machines.

Our expertise spans an array of advanced sewing techniques, including NC sewing with heater wire, the utilization of various industrial sewing machines, and mastery in Velcro processing, grommet installation, and more. These capabilities empower us to manufacture a wide range of products, from pipe heating heaters to heat insulation and thermal insulating material processing.

Heat Insulation & Thermal Insulation Sheet: Special Elastomer + Aluminum Foil -200°C to 125°C

Introducing Our Innovative Heat Insulation and Thermal Insulation Sheet!

Our heat insulation and thermal insulation sheet is a cutting-edge solution that combines a special elastomer with independent bubbles, boasting a low thermal conductivity of 0.038W/m·K. Not only is it non-flammable, but it also exhibits exceptional resistance to UV radiation. This sheet incorporates a heat-insulating layer made of aluminum, all expertly bonded together using silicone adhesive.

The versatility of our product is truly remarkable. With the ability to be easily tailored with simple tools like scissors, it’s perfect for insulating and safeguarding surfaces and pipes across a range of applications.

But that’s not all – we go the extra mile to meet your specific needs. If you provide us with drawings or specifications, we can customize your sheet with removable features such as Velcro, hooks, magnets, and more. This adaptability ensures our product can be seamlessly integrated into various scenarios, from refrigeration and insulation to condensation prevention, outdoor use in rainy conditions, clean rooms, food processing plants, and even medical and pharmaceutical settings.

Our special elastomer, featuring independent bubbles, offers remarkable resistance to moisture and water. This makes it the ideal choice for low-temperature insulation, such as refrigeration and freezing, as well as for outdoor insulation and freeze prevention in environments prone to condensation.

By applying our heat insulation sheet with its aluminum layer, you benefit from excellent radiation reflection, delivering top-notch thermal insulation performance.

Introducing Our Innovative Heat Shielding Bellows Curtain!

Heat Shielding Bellows Curtain

Application Requirements

Enhancing Comfort and Safety with Our Exceptional Heat-Shielding Curtains

Heat and Insulation Sheet’ Melamine Sponge + Aluminum Foil

Are you in need of a highly efficient solution to tackle heat and insulation challenges? Look no further than our Heat and Insulation Sheet, a remarkable product engineered to provide exceptional thermal performance and insulation capabilities. This innovative sheet combines the insulating power of a melamine sponge with the heat-shielding properties of aluminum foil, securely bonded together with silicone adhesive.

Versatile and Customizable

One of the standout features of this product is its versatility and ease of customization. You can effortlessly tailor it to your specific requirements through precise cutting using tools like cutters. This flexibility allows the sheet to conform to complex shapes, making it an ideal choice for insulating and shielding pipes in a wide range of applications.

Moreover, we offer the option of customization based on your provided drawings. If you require detachable features for seamless integration, we can incorporate solutions like Velcro or hooks. This ensures that the product aligns perfectly with your unique needs, providing a hassle-free and effective insulation solution.

Wide Range of Applications

Our Heat and Insulation Sheet has found applicability across various industries due to its exceptional performance. It is particularly well-suited for clean room environments, food processing facilities, and medical and pharmaceutical contexts. Whether you need to maintain strict temperature control or ensure hygienic conditions, this product is up to the task.

Effective Temperature Reduction

The thermal properties of our Heat and Insulation Sheet are truly remarkable. It excels at reducing surface temperatures, effectively lowering them from 70°C to below 40°C. This level of performance ensures optimal insulation and temperature control, enhancing the safety and comfort of your environment.

Energy Conservation

In addition to its insulation capabilities, the aluminum foil component of this product plays a pivotal role in preventing heat radiation. By reflecting and blocking heat, it not only enhances overall comfort but also enables substantial energy conservation. This makes it an eco-friendly choice that can help you reduce your energy bills while maintaining the perfect temperature in your space.

In conclusion, our Heat and Insulation Sheet, composed of a melamine sponge and aluminum foil, offers an innovative and highly efficient solution for a wide range of heat and insulation challenges. Its versatility, customization options, and remarkable performance make it a standout choice for a variety of industries and applications. Whether you need to insulate pipes or maintain specific temperature conditions in controlled environments, this product is designed to meet your needs effectively.

Engineer Ceramics – Silicon Nitride

🔍 Silicon Nitride Substrates for High-Quality Probe Cards

When it comes to crafting high-performance probe cards for semiconductor testing, Silicon Nitride substrates are the optimal choice. Our Silicon Nitride substrates are engineered with precision and feature several key attributes:

🎯 Laser-Optimized Precision: These substrates are ideal for laser processing, offering the level of precision required for manufacturing top-quality probe cards.

🔥 HIP-Treated for Reduced Warping: To ensure minimal warping and enhanced flatness, our substrates undergo Hot Isostatic Pressing (HIP) treatment. This process contributes to the stability and accuracy of the probe cards.

🧬 Ultra-Fine Porosity: The substrates boast a pore size of 30μm or smaller. This fine porosity is crucial for establishing and maintaining consistent electrical contact during semiconductor testing.

📏 Available in 100-square and 150-square Grids: Our Silicon Nitride substrates are offered in both 100-square and 150-square grid patterns, catering to diverse manufacturing requirements.

📐 Thickness Range: You can select from a thickness range spanning 0.1mm to 0.25mm, allowing you to tailor the substrate thickness to the precise needs of your probe card manufacturing process.

🖤 Color and Flatness: These substrates are characterized by a sleek black color, and we maintain an impressive flatness tolerance of only 50μm, ensuring the highest level of precision during probe card fabrication.

When it comes to crafting probe cards that demand exceptional precision and reliability, our Silicon Nitride substrates are the material of choice. Whether for laser processing or other advanced manufacturing techniques, these substrates enable the production of top-tier probe cards for semiconductor testing. Choose the appropriate thickness and grid configuration to match your specific requirements and elevate the quality of your probe card manufacturing process. 🔌💡

Luck Design Heating Jacket: Inner cloth material PTFE

Welcome to Luck Design, your trusted provider of innovative industrial heating solutions. We take pride in offering high-quality jackets designed to meet the diverse needs of various industries. Our commitment to excellence drives us to incorporate cutting-edge materials, such as Teflon, to elevate the performance and efficiency of our products.

The Power of Teflon: Unrivaled Friction Resistance

At the heart of our industrial heating jackets lies Teflon – a remarkable material renowned for its exceptional friction resistance. This unique property enables our heating jackets to deliver unmatched performance in demanding industrial environments. Let’s explore how Teflon sets our heating jackets apart:

1. Reduced Wear and Tear:

Teflon’s low coefficient of friction minimizes the frictional forces between moving parts, significantly reducing wear and tear on equipment. This translates to extended equipment lifespan, reduced maintenance cost, and enhanced reliability in your operations.

2. Enhanced energy Efficiency:

The inherent friction resistance of Teflon allows our heating jackets to facilitate smooth and seamless movement of components. This seamless operation not only conserves energy but also optimizes overall system sufficiency.

3. Non-stick properties:

Teflon’s non-stick nature prevents the buildup of residues and materials on the heating jacket’s surface. This makes cleaning effortless, ensuring hygienic and efficient operation, especially in industries dealing with adhesive or sticky substances

4. Electrical Safety:

As an excellent electrical insulator, Teflon eliminates the risk of electrical conductivity in our heating jackets. This ensures a safe working environment and protects sensitive electronic components in your industrial setup.

5. Versatile Applications:

Our heating jackets featuring Teflon find applications in various industries, from food processing and medical devices to industrial equipment. Teflon’s compatibility with diverse materials allows our jackets to adapt to your specific needs seamlessly.

Unleashing the potential of Teflon in your Industry

At Luck Design, we harness the full potential of Teflon to design and craft superior industrial heating jackets tailored to your industry’s requirements. Our expertise, combined with Teflon’s friction resistance, empowers our operations with efficient heat management, reduced frictional losses, and enhanced equipment longevity.

Explore our Teflon-infused heating solutions today

Take your industrial processes to new heights with our cutting-edge heating jackets featuring Teflon’s unparalleled friction resistance. Experience the benefits of reduced wear, enhanced energy efficiency, and increased productivity.

Contact our team to discuss your unique heating needs and discover how our innovative solutions can elevate your industry’s performance.

The importance of heating jacket for the semiconductor Industry: CVD Equipment

Addressing Challenges in CVD Equipment:

In the realm of CVD processes, the semiconductor industry is well acquainted with the challenges posed by temperature management. The uniform distribution of temperature is a cornerstone in ensuring the deposition of flawless, defect-free thin films. However, certain pain points continue to impede this precision-driven process:

 1. Temperature Uniformity: Achieving an even temperature distribution within CVD processes is pivotal for consistent and defect-free thin film deposition.

 2. Process Efficiency: Temperature fluctuations often lead to variations in deposition rates, resulting in non-uniform coatings that adversely affect the overall efficiency of CVD operations.

 3. Maintenance Hurdles: Conventional heating techniques are not always easy to control and maintain, contributing to increased downtime and elevated maintenance costs.

Advantages of Employing Heating Jackets for CVD Equipment:

One salient solution that addresses these challenges head-on is the integration of heating jackets into CVD equipment. These innovative heating jackets offer a range of benefits tailored to enhance operational performance and efficiency:

1. Preventing Pipeline Blockages:

At the forefront of our heating jacket’s value proposition is its capacity to eliminate pipeline blockages encountered during chemical vapor deposition (CVD) processes in semiconductor and optoelectronic equipment.

During CVD procedures, various by-products are generated at distinct stages. For instance, ammonia chloride tends to condense on the surface within vacuum pipelines as temperatures decrease in the later stages of the reaction chamber. This unwelcome deposition obstructs the flow within pipelines and compromises the maneuverability of angle valves. By upholding specific temperatures for angle valves, vacuum joints, and vacuum tube joints, the heating jacket guarantees the unhindered flow of these by-products, preventing them from adhering to pipeline walls until they are appropriately managed within the waste disposal system. This not only diminishes the need for frequent machine maintenance but also extends the operational life of the equipment itself.

2. Precise Control of Deposition:

The paramount significance of maintaining a consistent temperature environment reverberates in the precise control of deposition rates and film thickness. The integration of heating jackets profoundly assists in achieving this level of precision, empowering researchers and manufacturers to attain their desired film characteristics with exactitude.

For comprehensive information regarding Luck Design’s cutting-edge Heating Jacket solution, kindly refer to the provided PDF documentation. Your journey towards enhanced CVD process efficiency begins with understanding the innovation that lies within.

Thermal Solution: Insulation Cover Glass Felt (150~700°C)

Importance of Jacket Form -60~150℃ for Food Industry HACCP

Heating Jacket 2023 (New!)

Cordierite LDCO-2

99.99% Ultra High Purity Alumina

Jacket Form: Clamp Cover

Temperature Control for Heaters

Jacket Form for Booster Pumps